All Tooling was inspected and found to be in good condition.Processed .09" AL - cosmetic material.Bend Length = 76"Flange Height = 6.5"Max Thickness = .098" MS .083" SS .126" ALCLA-A Thickness = .079" MS .06" SSCLA-A Length = 13" ea Total = 26.38"CLA mover is working but the tooling is not on the machine - can be purchasedUnder Power Running ProductionApprox. 36,500 hoursPERformER+PERformER+ Panel BenderLI Lower bending bladeLS1 Upper bending bladeSiX Control systemJOB.CONSOLE.P4 Software for managing the production and the P4 systemCLA-A Auxiliary bending tool asymmetric command for positive bendsPERformER+ - Panel BenderProgrammable and automatic machine for the production of sheet metal panelsthrough the formation of a number of bends on each of the four sides.The machine has the following specifications: -numeric control of the sheet centering references on both axes; automaticset up of the references;-ability to produce the first bend flattened at 180 degrees (positive andnegative safe edge);-ability to program the stop of the descending blankholder from 0 to 6.496"(165 mm) in order to obtain, for example, an open safe edge;-maximum number of bends on each side: free;-ability to make both upwards and downwards bends, but the last bend on eachside must be an upwards bend;-ability to bend pre-painted sheets or silked stainless steel, when protectedby plastic film (however, the quality of the material must be verifiedaccording to the application);-discontinuous rotator at 90, 180 and 270;-the blankholder is equipped with left and right contractible end segments,which allow the production of two different bending lengths within the samecycle, without intervention of the operator-an electrical coil can be programmed, by means of graphic interface software(Oil Heating), to come on so as to bring the oil in the hydraulic circuit tothe working temperature at a programmed time (it only works when the powercabinet is on);-work surface equipped with circular inserts with plastic brushes; it allowsthe panel to be moved easily without marking the contact surface and reducethe noise level during the production cycle;-hermetically insulated power cabinet provided with an automatic device forthe ventilation and the internal temperature control;CoolingTwo independent closed cooling circuits are installed in the machine.a)Oil cooling circuitAn oil-air-cooler is installed to maintain a constant oil temperature in thehydraulic circuit. The specific refrigerating capacity is 0.5 kW/K. Thatcorresponds to 10 kW refrigerating capacity at a difference in temperature of20 K.b)Electrical cabinet cooling circuitA cooling unit with a refrigerating capacity of 0.8 kW is installed tomaintain a constant temperature inside the electrical cabinet. The ecologicalrefrigerant R134a is used in this cooling circuit.ProgrammingThe programming can be made directly on the elaboration unit of the systemwithout interrupting the current working cycle. The language is highlevel; the defined macroinstructions express geometrical concepts (ANGLE,RADIUS, LENGTH). The post- processor is included; it analyzes the syntax andthe geometry of the programming macroinstructions, transforming them in datauseful to the working cycle of the PERformER+, furthermore it manages themovements of the manipulator, also considering the forming of the sheet metal,and it automatically calculates the gripping points;A graphic user interface simplifies the use and programming of the machine.Operational characteristicsmaximum length of incoming notched sheet:78.74"(2000 mm)maximum width of incoming notched sheet:59.06"(1500 mm)maximum diagonal of notched sheet:84.65"(2150 mm)maximum bending length:76.77"(1950 mm)maximum dimension of bends above work surface:6.496"(165 mm)LI - Lower bending bladeBending blade able to make positive bends up to +135 in a single step.Maximum thickness of sheet metal withUTS of 59.5 ksi (410 N/mm2) (+ 90)0.098"(2.50 mm)UTS of 59.5 ksi (410 N/mm2) (+ 135)0.083"(2.10 mm)UTS of 84.1 ksi (580 N/mm2) (+ 90)0.083"(2.10 mm)UTS of 84.1 ksi (580 N/mm2) (+ 125)0.063"(1.60 mm)UTS of 38.4 ksi (265 N/mm2) (+ 90)0.126"(3.20 mm)UTS of 38.4 ksi (265 N/mm2) (+ 135)0.083"(2.10 mm)Minimum thickness of sheet metal0.020"(0.50 mm)LS1 - Upper bending bladeBending blade with reduced front dimensions, able to make negative bends up to-135 in a single step.Maximum thickness of sheet metal withUTS of 59.5 ksi (410 N/mm2) (- 90) 0.098" (2.50 mm)UTS of 59.5 ksi (410 N/mm2) (- 135) 0.083" (2.10 mm)UTS of 84.1 ksi (580 N/mm2) (- 90) 0.083" (2.10 mm)UTS of 84.1 ksi (580 N/mm2) (- 125) 0.063" (1.60 mm)UTS of 38.4 ksi (265 N/mm2) (- 90) 0.126" (3.20 mm)UTS of 38.4 ksi (265 N/mm2) (- 135) 0.083" (2.10 mm)Minimum thickness of sheet metal 0.020" (0.50 mm)SiX - Control systemHigh performance proprietary control system distributed on 3 levels.- Elaboration unit for managing and supervising the machine. The unit iscomposed of a HP workstation with Windows XP Professional (English) operationsystem equipped with: SATA hard disk, two ETHERNET TCP/IP network cards, UTPcable with RJ45 connector and analog modem for information exchange betweenthe system and various Salvagnini depts. such as Service, Automation, Studies& Applications.The workstation is equipped with HW and SW System Backup package composed ofan RHD (Removable Hard Disk) and of the management software that allows thecustomer to automatically backup the whole main HD into the new RHD support.The operator is automatically and periodically reminded to carry out thebackupprocedure by video warningsThe workstation, which is an integral part of the SiX control system, istested and configured according to exact Salvagnini specification tocommunicate with the control unit and grant remote service. The hardware andsoftware configurations cannot be modified by the customer.-Control unit which communicates in real-time with the interface sectionthrough a high- performance VME bus and a field bus (Ethernet o CANopen).-Input/output interface section towards peripheral devices such as motors,solenoid valves, sensors, etc.The UPS (Uninterruptible power supply unit) installed inside the system powercabinet allows the Six control and the elaboration unit to be correctly shut-down in case of sudden blackouts.JOB.CONSOLE - Software for managing the production and the P2JOB.CONSOLE is the set of software packages integrated in the SiX controlsystem, which graphically allows the system to be easily used, managed andsupervised by supplying you with all the information required to carry outproduction.Furthermore, the information relevant to system operation is collected andarranged in order to make it available for a correct system monitoring.JOB.CONSOLE includes the following modules:Salvagnini ConsoleMain console for an intuitive management of the system which allows you to:-easily save and find programs thanks to graphic tree structure-use an editor for a simple correction of the programs-semi-automatically move parts of the system, by means of a graphicinterface, useful to easily use or access the system.JOB P4Application used to dynamically schedule daily production; you can create asequence of programs named "job" or list, on screen. JOBP4 allows you to queueand modify the sequence of jobs without waiting that the job being processedis finished. The production can be interrupted and then re-started from whereit was interrupted. The programs that require a manual changeover of thesystem setup must be grouped in separate Jobs.Salvagnini CompilerThe Salvagnini compiler interprets programming instructions based ongeometrical principals (e.g.: finished dimension of the panel, length of theedge to be bent and angle to be obtain on each bend) and defines theproduction cycle calculating sheet metal handling and cycle time. The compilersupplies the dimensions of the unfolded, information on program integrity andsuggestions on wrong info. Moreover, it can simultaneously compile groups ofprograms arranged in work directories.Maintenance ManagerDatabase of the analyses of the movements and cycles of the system componentsfor an easy maintenance and wear checking of some parts; it includes a list ofmaintenance checks to be performed. You can add further checks or alarms toparts of the system.EasyDataDiagnostic software integrated with the NC to interactively browsedocumentation using "web" technology (photos, hyperlinks, part code andautomatic filters).EasyData supplies information pertaining to each component managed by theSalvagnini NC. The system wiring or fluid-mechanical diagrams can be looked updirectly on screen, automatically filtered on the component being diagnosed orby text searching the documentation.You can also:-enrich the photo library with your own photos or notes-print one or more documental diagrams on paper or export them in PDF or JPGEasyData does not contain the documentation of any third party componentsintegrated in the Salvagnini systems.CLA-A - Auxiliary bending tool asymmetric command for positive bendsOption of the panel bender composed of two NC devices able to independentlyand asymmetrically position the auxiliary bending tools along the lower bladein order to make bends with interrupted bending edge (e.g. welding tabs).The auxiliary bending tools (set of CLA tools) are not included.Characteristics:Maximum thickness of metal with UTS of 59.5 ksi (410 N/mm2) 0.079" (2.00 mm)Maximum thickness of metal with UTS of 84.1 ksi (580 N/mm2) 0.059" (1.50 mm)Maximum length of the pair of auxiliary bending tools (UC-P2) 12.99" (330 mm)Maximum length of the pair of auxiliary bending tools (UC570) 26.38" (670 mm)Minimum length of the pair of auxiliary bending tools (UC-P2) 1.969" (50 mm)Minimum length of the pair of auxiliary bending tools (UC570) 3.937" (100 mm)Maximum bend angle in a single step: 90 .
